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Demister Mesh, also known as mist eliminator, foam breaker, or demister pad, is a type of wire mesh woven in a specific pattern. It is typically constructed from metal wires (such as stainless steel, Monel, or titanium) or engineering plastic filaments, forming a porous material with a three-dimensional network structure.
In the highly demanding petroleum and chemical sectors, demister mesh is far from an ordinary accessory. It is a critical component that directly impacts the continuity of production operations, economic returns, and safety and environmental performance.
Key Application Points
Widely used in distillation column tops, catalytic cracking units, and gas treatment systems to efficiently separate liquid droplets and mist from oil and gas streams. This ensures product purity and protects downstream critical equipment from corrosion and fouling.
Diverse Material Selection
● SS304/SS316L Stainless Steel: Serves as the standard choice, meeting the corrosion resistance requirements for most common operating conditions.
● Monel Alloy: Specifically designed for acidic environments, it is the preferred solution for combating corrosion caused by chlorides and hydrogen sulfide (H₂S).
● Inconel/Hastelloy Series: Suitable for extremely harsh environments involving high temperatures and strong corrosion.
● Metal-Plastic Composite Mesh: For specific challenging conditions, such as highly corrosive gas separation, polypropylene (PP) mesh can be employed.
Demister mesh technology is deeply integrated into various systems of modern vehicles. Through precise gas-liquid separation, it provides inherent assurance for the efficient, reliable, and clean operation of automobiles.
Core Application Systems
● Crankcase Ventilation System: Its primary role is to efficiently separate and recover engine oil, significantly reducing consumption while preventing carbon buildup, thereby ensuring engine performance and longevity.
● Turbocharging System: Ensures that air entering the engine is dry and clean, enhancing combustion efficiency and system reliability.
● Vehicle Air Conditioning System: Precisely manages refrigerant oil, ensuring compressor lubrication and optimal heat exchange efficiency, which is fundamental to a comfortable cabin environment.
● New Energy Fuel Cell System: Manages water within the hydrogen circulation loop, maintaining the fuel cell stack at its optimal operating state.
● Transmission System: By separating oil mist, it helps maintain system pressure balance and oil cleanliness, enabling durable and stable operation.
Material Solution:
Woven Metal Wire Mesh: Primarily used in locations requiring high temperature resistance and mechanical strength, such as turbocharger pipelines and sections of the crankcase ventilation system, often made from SS304/316.
In the environmental protection sector, demister mesh is a crucial technology for achieving clean production and meeting emission standards. It is extensively applied at the final stage of various waste gas treatment processes.
Industrial Waste Gas Purification: Installed in acid mist scrubbers and industrial gas washing towers, it effectively captures entrained chemical absorbent droplets. This ensures the final discharged gas is clean and dry, fundamentally preventing secondary pollution and complying with the most stringent visual and substantive emission standards.
Municipal & Waste Treatment: During waste incineration and wastewater treatment processes, it efficiently removes corrosive components and odor-causing biological droplets from the exhaust gas. By performing deep purification before the final release of exhaust gases, it effectively protects the surrounding atmospheric environment and public health.
Rencent News
Nov. 26, 2025
Industry Applications of Demister Mesh: The Best Filtration Solution
Nov. 24, 2025
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